Blu-Ray DVD Replication From a Client’s Perspective

Sept 2014The Blu-ray Dvd and blu-ray Project

Sometimes for a company specialising in creating printed instruction material. It’s not only any old instruction material although; we function mainly using the Marine/Maritime industries around the globe such as Gas and oil Extraction, Deliver Repair, Sea and Offshore Salvage and others. We have lately increased the range of solutions to include producing high quality video tutorials aimed at the bigger scale businesses who may be instruction several hundred staff at anyone time. The very first batch associated with videos that people produced, had been extremely well obtained and we have experienced enquiries through many resources about producing much more comprehensive as well as detailed movies.

When a Regular DVD Is just not Enough

The first selection of videos had been either burned onto regular 4.Seven GB capability DVD dvds or had been shown to instruction delegates utilizing a projector via a laptop computer. The demands we were getting more recently had been for difficult copies from the video instruction material therefore we suddenly discovered ourselves requiring a reputable provider of Dvd and blu-ray duplication solutions. As the video tutorials developed and have become more detailed as well as in-depth, the size of the recording files slowly became a real problem. The standard Dvd disks just did not have the capacity we wanted and this had been coupled with the truth that we were becoming requested for top definition video clip as in most cases the video had been intended for show during in-house workout sessions in front of projector displays with a space full of students.

I was given the job of satisfying this particular requirement when i was dealing with the video manufacturing team coupled with some knowledge about video modifying and also along with computer art work software for example Adobe Photoshop as well as Illustrator. My personal first step ended up being to search the internet with regard to UK dependent companies who have been currently supplying a DVD replication service to find out if they could provide advice. Not surprisingly, there were a number of applicable businesses with excellent websites and lots of positive customer comments. My typical approach using these things would be to send out a good enquiry email and find out who returns to me very first so that I’m able to sound all of them out making a judgement ask you will be simplest to deal with. Regarding ten minutes following making the actual enquiry, I had a phone call from a man named John who was a task manager and among the larger United kingdom based Disc duplication businesses. Harry had been very educated and respectful and appeared to be someone who I possibly could happily cope with.

The Blu-ray Dvd and blu-ray Duplication Answer

I talked about the details from the project and it is requirements along with Harry and that he advised me personally to go for Blu-ray Dvd and blu-ray duplication. The Blu-ray DVD holds up to 25GB associated with video information on a single coating disc as well as 50GB on a single twin layer disk and so we’re able to easily fit the high definition video clips onto just one disc with regard to playback using a Blu-ray DVD participant or PC/laptop having a Blu-ray compatible generate. The process for creating an fun menu is equivalent to for a standard Dvd and blu-ray and so we’d be able to use Harry with that side from the project too. Blu-ray DVDs are gone twice the price of standard Dvd disks and replication costs additionally tend to be greater due to the bigger files as well as consequential higher length of time necessary for duplication however we had a quickly filling purchase book using the type of customer who would not quibble over the cost, so not a problem there.

Then i went on to go over duplication amounts with John and we determined an initial Three hundred copies in our main name and he provided me having a quote. Simply to satisfy organization requirements, I additionally asked an additional 2 businesses whose reps had known as me back again for estimates for Three hundred Blu-ray DVDs too. As it ended up there was not much within the three costs, so I tied to Harry once we had hit up a company relationship at this time.

Disc as well as Packaging Art work

My knowledge about computer software deals meant that I possibly could put together the actual artwork for that Blu-ray DVD and also the packaging, personally. Harry provided me along with artwork themes and I will tension at this point exactly how important it had been for me to talk about this along with Harry because he was able to assist me to avoid errors that would be pricey in terms of task timing, for example:

  • The best way to provide disc art work is as the 123mm square picture at 300dpi. The actual printable Dvd and blu-ray surface is actually 120mm in diameter having a 25mm diameter main hole. The additional 3mm around the advantage is a hemorrhage allowance and also you need to depart about 4mm associated with clearance in the outer edge as well as inner circle advantage for any textual content, particularly if the art work is to be display printed.
  • Check which any photo taking images for use are not darker and uneven, sometimes darkish photos may look great on the screen although not so great whenever printed. It goes for printing on the dvds and on the actual packaging.
  • The Blu-ray Dvd and blu-ray packaging themes that John supplied all of us with permitted for 3mm associated with bleed about all the outdoors edges as well as, again, permit a 4mm settlement from the external edges for just about any text.
  • If the actual artwork includes block colors and textual content then the disk can be display printed which provides a fantastic, lively look to the actual finished disk. Florescent or metal inks may also be used in display printed styles.
  • If the art work is a photo taking image or even contains color gradients then it must be lithographically printed that is a great procedure for producing pin number sharp pictures at Three hundred dpi as well as upwards.
  • A mixture of photographic pictures and strong colours isn’t a good idea because they would have to end up being litho printed which isn’t a great process with regard to consistent strong colour publishing.

On the Blu-ray Dvd and blu-ray packaging aspect, I was provided a choice of regular Blu-ray casesa clear blue plastic material case that is otherwise just like a standard Dvd and blu-ray case, or even conventional product packaging types for example card purses and treasure cases. We would have liked to create a excellent first impact with this cool product so we required the Blu-ray Dvd and blu-ray case choice as this allowed us to incorporate a electronically printed wrap-around include which glides into a obvious plastic sleeved around the outside the case as well as an Eight page coaching booklet that matches inside the situation and is locked in place through clips which are moulded in to the case physique.

Once more We took around the task of manufacturing the art work for the situation wrapper and the coaching booklet. There are some points right here to take note of, for example:

  • Take advantage of themes to use as assistance if your provider can get these to you.
  • The external case wrapper art work should have the 3mm allowance with regard to bleed and then try to keep any kind of text a minimum of 4mm inside the periphery.
  • Be aware of the positioning of the spine textual content on the case include (if you need this). The backbone on a standard Blu-ray DVD situation is 14mm broad and will be designated on the theme. Make sure that your textual content is placed centrally within the spine region.
  • The same hemorrhage and textual content allowances are essential for the imprinted instruction guide if you need to consist of one. Additionally, take note of the way the booklet is going to be printed because the page purchase can be complicated. For instance, the exterior cover from the booklet has got the front include on the right-hand side and also the rear include on the remaining, on the reverse side it’s page 1 around the left and also the last web page on the correct. When you see the exterior cover collapsed, this will make much more sense.
  • Unless the actual booklet is really a single page, printed on a single or each side, the guide can only possess multiples of four the. 4, Eight, 12, Sixteen etc with the way they’re built. If you don’t have much content, you could pad it with pictures.
  • Be aware of picture copyright. If you aren’t using unique images of you for that artwork make sure a person source pictures from a inventory image web site and that the actual copyright fine detail allows you to make use of the images upon printed materials that you plan to sell.

Blu-ray Dvd and blu-ray Duplication

Using the artwork finished, submitted as well as approved, the actual DVDs tend to be printed. With this job all of us went for litho publishing as the picture was photo taking. Once the dvds are imprinted they can after that be burned with the video clips in the replication suite. The actual Blu-ray DVD replication suite consists of many replication towers which are linked with each other “daisy chain” style. Each one of the towers consists of between Eleven and Forty optical pushes similar to the Blu-ray composing drives that are offered for desktop computer PCs. The actual drives are controlled with a central grasp unit that is loaded with the recording data to become burnt to any or all other dvds. Loading as well as unloading of the dvds is performed instantly by automatic arms that the job efficiently and remove the actual element of possible human mistake. It would be a remarkably tedious work to do by hand and might add a great deal of time to the task making it a lot more expensive.

Once the DVDs happen to be duplicated they’re then delivered off to the actual packaging set up line exactly where they are loaded into the instances along with the document parts. They’re then prepared for despatch.


I was fortunate to have discovered a reputable as well as knowledgeable provider but I do do a reasonable amount of study before making a choice which I might thoroughly suggest to other people who requires a Blu-ray DVD replication supplier. The finish product had been of very good quality and all of the clients had been suitably amazed and have because been in contact to enquire concerning the next item. I hope this information will be of make use of to others searching for this service which the potential problems and period wasters above could be avoided for any streamlined as well as efficient task.